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Kiln Moisture Sensors

In lumber manufacturing, kiln drying is an important step that creates value by removing moisture from the wood to provide dimensional stability and strength. However, kiln drying can be damaging to the wood if not done properly. Wood that remains wet will fail moisture checks by inspectors and customers, potentially causing large moisture claims by construction contractors or end users. Lumber that is over-dried becomes brittle and causes processing issues at the planer when it is dressed to the final dimension. Additionally, this over-dried lumber results in less throughput and lost profit for the mill.

Optimize Your Drying Schedules

Whether the mill has batch or continuous kilns, it’s important to optimize drying schedules to avoid under- or over-dried lumber. Typically, mills are targeting between 12-19%, on an oven-dry basis. Finna Sensors can help you achieve these targets with our in-kiln technology.

In-Kiln Moisture Measurement Solution

Finna Sensors has been offering systems for the kiln drying process for over 20 years. In 2006, we released our first generation, in-kiln moisture measurement solution through one of our subsidiaries, Signature Control System (SCS). Drawing upon years of experience measuring radio-frequency and our in-depth knowledge of wood science, the accuracy of those initial systems was +/-1%.

KilnScout™, the latest generation of wired and wireless products for in-kiln moisture measurement, have been improved to include advancements in measurement speed and accuracy, seamless integration with kiln controllers, as well as Internet of Things (IOT) data. KilnScout™ provides:

The benefit of purchasing in-kiln measurement sensors is that they can increase throughput as much as 10%. Payback on these solutions is as little as 3-4 months. For this reason, Finna Sensors has sold its in-kiln moisture measurement tools to the vast majority of lumber mills in North America. An added benefit is that these systems integrate with Finna Sensors’ related products in the sawmill and planer to allow users to track results through the entire production process.

KilnScout-Softwood: Wireless Kiln Moisture Meter System

KilnScout-Softwood is an integrated wireless moisture system for batch and continuous kilns. The system provides real-time moisture measurements for drying optimization and control strategies. Each sensor measures 17 cubic feet providing an accurate representation of product moisture content during drying.

Using capacitive measurement technology, KilnScout-Softwood allows your operation to control the drying process from direct moisture content input. This eliminates the costly feedback loop from the planer mill and unreliable time-based drying schedules. The result is improved grade recovery, increased throughput and a significant impact on your bottom line.

Key Benefits

  • Directly control continuous and batch drying process via integration
  • Optimize throughput and grade recovery
  • Flexibility to measure anywhere in the kiln – 90-foot wireless transmission range
  • Actively monitor drying and temperature profiles
  • Maintenance requires no kiln downtime
  • Eliminate hot checks and monitor fire hazard
  • Benchmark drying performance by season and species

Features

  • Real-time moisture and temperature readings
  • Scalable from 1-100 sensors per hub, that can be placed in one kiln or split between multiple kilns if they are in wireless range
  • 17 cubic feet of measurement per sensing point
  • Customized email and text alerts on moisture temperature, shutdown, etc.
  • Advanced monitoring and reporting software, such as viewing remotely

Key Specifications

  • Dimensions: 7.09 in (L) x 3.15 in (W) x 1.67 in (D)
  • Weight: 19.2 oz
  • Operating Temperature: -40°F to +257°F
  • Radio Frequency: 915 MHz
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KilnScout-Hardwood: Wireless Kiln Moisture Meter System

Stop taking hours to check your lumber with oven-dry samples or a pinned handheld meter. KilnScout-Hardwood is a wireless moisture system specially designed for hardwood kilns. The system provides real-time moisture measurements for drying optimization and control strategies. Each sensor uses capacitance to measure 17 cubic feet of the package, providing an accurate representation of product moisture content during drying.

Using capacitive measurement technology, KilnScout-Hardwood allows your operation to control the drying process from direct moisture content input. This eliminates the need for spending hours checking oven-dry samples or using a handheld pin moisture meter. Handhelds damage the lumber and only allow you to check the outside boards, rather than the middle of package, where more moisture issues may exist. The result is improved grade recovery, increased throughput and a significant impact on your bottom line.

Benefits

  • Advance drying schedules based on real-time moisture content
  • Optimize quality and throughput
  • Flexibility to measure anywhere in the kiln – 90-foot wireless transmission range
  • Actively monitor drying and temperature profiles
  • Sensor maintenance requires no kiln down time
  • Reduce sample testing

Features

  • Real-time moisture and temperature readings
  • Full integration with existing control systems and other SCSFP products
  • Advanced monitoring and reporting software
  • 17 cubic feet of measurement per sensing point
  • Number of sensors is scalable
  • Customized email and text alerts on moisture temperature, shutdown, etc.
  • Remote monitoring capabilities
  • Accuracy up to ± 1% when compared to oven dry

Key Specifications

  • Dimensions: 7 in (L) x 3 in (W) x 1.2 in (D)
  • Weight: 14 oz
  • Power: Lithium Batteries, AA x2
  • Operating Temperature: -40°F to +203°F
  • Radio Frequency: 915 MHz

For our KilnScouts designed specifically for the European market, please visit the  KilnScout-Europe product page.

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Global Leaders in Lumber Moisture

Improved moisture control has emerged as an important process improvement element in the forest products industry as mills continue to focus on profitability and yield. SCS Forest Products by Finna Sensors provides the industry’s widest-used end-to-end line of integrated moisture measurement systems and related process optimization tools. Learn more about our products for the sawmill, planer and biomass.

Kiln Systems

KilnScout-Softwood: Wireless Kiln Moisture Meter System
KilnScout-Wired: Batch Kiln Moisture Measurement
KilnScout-Hardwood: Wireless Kiln Moisture Meter System
ProTrac: Kiln Performance Software

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